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Board-level EMI shielding: DIY in minutes

ProtoShield sheets from Tech-Etch are depth-etched with a checkerboard pattern for folding, so they can be easily formed into many diverse configurations. In the product-development stage, fully functional shields can be created in minutes with just a pair of scissors and a straight edge for folding. Offered in two sizes: standard (.25-in. squares) and metric (5-mm squares). Both versions are solderable and corrosion resistant due to nickel silver material. Shield prototypes can be directly soldered to the board, or shield clips can be used for easy mounting. Samples available.
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Isolated probing tech for fast-switching power device testing

Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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Protect sensitive electronics in explosive environments with new aluminum ATEX Cabinet Cooler Systems

EXAIR's ATEX Cabinet Cooler^® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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PLC handbook chock full of must-know information

Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.

Haptic feedback prototyping kit from TDK

Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Mini ESD preset torque screwdriver

Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Laumas load cells and electronics from AutomationDirect

Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Engineer's Toolbox: What is ground loop feedback?

Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.

What is a braking resistor?

According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
View the video.

New Digital Static Meter: Precise measurement, easy use

Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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New laser cutting modulating strategy tested with Mikrotron high-speed camera

Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
Read the full article.

All-in-one embedded PLC based on Raspberry Pi 4 -- build control applications

The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Torque sensors for fastening applications and more

Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wide-angle camera optimized for larger, faster conveyor belts

Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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Handheld thermal imager cuts diagnostic time

The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
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10X faster than USB: New data transfer system connects silicon chips with ultra-thin cable

Researchers have developed a data transfer system that pairs high-frequency silicon chips with a polymer cable as thin a strand of hair. [Image: Courtesy of the researchers]

 

 

 

 

By Daniel Ackerman, MIT

Researchers have developed a data transfer system that can transmit information 10 times faster than a USB. The new link pairs high-frequency silicon chips with a polymer cable as thin a strand of hair. The system may one day boost energy efficiency in data centers and lighten the loads of electronics-rich spacecraft.

The research was presented at February's IEEE International Solid-State Circuits Conference. The lead author is MIT's Jack Holloway '03, MNG '04, who completed his PhD in MIT's Department of Electrical Engineering and Computer Science (EECS) last fall and currently works for Raytheon. Co-authors include Ruonan Han, associate professor and Holloway's PhD adviser in EECS, and Georgios Dogiamis, a senior researcher at Intel.

The need for snappy data exchange is clear, especially in an era of remote work. "There's an explosion in the amount of information being shared between computer chips -- cloud computing, the internet, big data. And a lot of this happens over conventional copper wire," says Holloway. But copper wires, like those found in USB or HDMI cables, are power-hungry -- especially when dealing with heavy data loads. "There's a fundamental tradeoff between the amount of energy burned and the rate of information exchanged." Despite a growing demand for fast data transmission (beyond 100 gigabits per second) through conduits longer than a meter, Holloway says the typical solution has been "increasingly bulky and costly" copper cables.

One alternative to copper wire is fiber-optic cable, though that has its own problems. Whereas copper wires use electrical signaling, fiber optics uses photons. That allows fiber optics to transmit data quickly and with little energy dissipation. But silicon computer chips generally don't play well with photons, making interconnections between fiber-optic cables and computers a challenge. "There's currently no way to efficiently generate, amplify, or detect photons in silicon," says Holloway. "There are all kinds of expensive and complex integration schemes, but from an economics perspective, it's not a great solution." So, the researchers developed their own.

The team's new link draws on benefits of both copper and fiber-optic conduits, while ditching their drawbacks. "It's a great example of a complementary solution," says Dogiamis. Their conduit is made of plastic polymer, so it's lighter and potentially cheaper to manufacture than traditional copper cables. But when the polymer link is operated with sub-terahertz electromagnetic signals, it's far more energy efficient than copper in transmitting a high data load. The new link's efficiency rivals that of fiber optic, but it has a key advantage: "It's compatible directly with silicon chips, without any special manufacturing," says Holloway.

The team engineered such low-cost chips to pair with the polymer conduit. Typically, silicon chips struggle to operate at sub-terahertz frequencies. Yet the team's new chips generate those high-frequency signals with enough power to transmit data directly into the conduit. That clean connection from the silicon chips to the conduit means the overall system can be manufactured with standard, cost-effective methods, the researchers say.

The new link also beats out copper in terms of size. "The cross-sectional area of our cable is 0.4 millimeters by a quarter millimeter," says Han. "So, it's super tiny, like a strand of hair." Despite its slim size, it can carry a hefty load of data, since it sends signals over three different parallel channels, separated by frequency. The link's total bandwidth is 105 gigabits per second, nearly an order of magnitude faster than a copper-based USB cable. Dogiamis says the cable could "address the bandwidth challenges, as we see this megatrend toward more and more data."

In future work, Han hopes to make the polymer conduits even faster by bundling them together. "Then the data rate will be off the charts," he says. "It could be one terabit per second, still at low cost."

The researchers suggest "data-dense" applications, like server farms, could be early adopters of the new links, since they could dramatically cut data centers' high energy demands. The link could also be a key solution for the aerospace and automotive industries, which place a premium on small, light devices. One day, the link could replace the consumer electronic cables in homes and offices, thanks to the link's simplicity and speed. "It's far less costly than [copper or fiber-optic] approaches, with significantly wider bandwidth and lower loss than conventional copper solutions," says Holloway. "So, high fives all round."

This research was funded, in part, by Intel, Raytheon, the Naval Research Laboratory, and the Office of Naval Research.

Published March 2021

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